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Field Notebook · Product Post-Mortem Eel River Coral

A post-mortem on six years of printing reef gear

Eel River Coral was a one-person shop designing and 3D-printing accessories for reef aquariums — mostly light shades that keep splash and glare off gear like Radion, AI, and Kessil fixtures, plus the mounts, dosing hardware, and frag-rack parts that grew up around them. This page is the teardown: what got built, how each design evolved version by version, and what I'd tell myself back at v1.

1k+Orders shipped
15+Countries reached
30+SKUs designed
v33Deepest revision
A reef aquarium light shade rendered mounted over a tank Product render · arm-mounted shade
How It Started

From one shade to a catalog

It started with a single problem: aquarium lights throw glare, and the splash off an open sump finds its way into anything electronic hanging above the tank. The honeycomb-vented shade was the fix — a printed shell shaped to a specific fixture, open enough to vent heat, closed enough to block spray.

One shade turned into shades for nearly every popular fixture on the market — AI, Ecotech Radion, Kessil, Red Sea, Neptune, Fluval — each one modeled to its own mounting hardware. Around the light shades grew a second catalog: controller mounts, dosing line clips, frag racks, intake guards. Some designs got sold as printed parts. Some got sold as the file itself, digital-download only, no shipping.

Early days

First shades, one fixture at a time

The earliest surviving renders and prototype photos in the archive date to 2019 — a shade for the AI Hydra 26, modeled straight off the fixture itself.

Growth

A storefront, then a wholesale push

The catalog moved onto Shopify, with digital downloads sold alongside printed parts. A wholesale application went out to Marine Depot, and at one point a manufacturing & distribution licensing agreement was drawn up to explore producing parts beyond one printer farm.

Scaling the farm

More printers, more throughput

The G-code archive is prefixed by printer — different machines picking up different parts of the catalog as order volume grew. A shredder hopper was designed to reclaim scrap and failed prints back into usable material.

Where it stands

The storefront is closed

Eel River Coral is no longer an active storefront. The designs aren't going away, though — they're headed to file-sharing sites so anyone with a printer can still build their own.

The Catalog

What got designed

Four families of parts, grouped the way they were actually built: shade first, then whatever the tank needed next. Compatibility names are the fixtures these parts were designed to fit — no affiliation with Ecotech, Aquaillumination, Kessil, Red Sea, Neptune Systems, or Fluval is implied.

Light Shades

Flagship line · ~12 fixture-specific molds

"The honeycomb ventilation pattern is difficult to print but can be reliably produced on a well-adjusted printer." Every shade in this line shares that same bet: enough open lattice to vent heat and let light through where it should, enough closed shell to keep salt spray off the electronics above the tank.

Three light shade shells shown at different fixture angles
Radion XR15 compatible light shade render
AI Hydra 64 compatible light shade, hanging-kit mounted
Aquaknight V2 compatible light shade render

Radion XR15 Shade

Best seller

Open-back, wall-mount, and peninsula variants for the XR15. The single most-ordered design in the catalog.

AI Prime Shade

Digital & printed

Sold both ways from early on — as a finished printed part, and as a download for anyone with their own printer.

Controller & Equipment Mounts

6 designs

The unglamorous half of the catalog: brackets and holsters that keep pump controllers, wave controllers, and power bricks off the stand floor and out of the drip zone.

Ecotech Vectra controller mount render
Power supply stacking mount, front elevation
Eight power bricks stacked in the stacking mount

Vectra Controller Mount

2 revisions

A snap-fit bracket for Ecotech's Vectra pump controller — keeps it off the cabinet floor and clear of drips.

Power Brick Stacking Mount

Modular

Stacks power supplies vertically instead of side by side — built after one too many tangled brick pile under a stand.

Plumbing & Dosing

5 designs

Small clips and fittings that turn a loose bundle of dosing tubing and PVC into something that stays where it's put.

Clip-on dosing line holder, three-pack, product photo

Dosing Line Holder

3-pack

Clips 1/8" dosing line to the inside of a stand or sump wall. Sized to the line, not the tank.

Husbandry & Frag Care

5 designs

The parts that live inside the tank rather than around it — filtration, intake protection, and coral frag handling. This is also where the version history runs deepest.

JBJ Nano 24 filter box render
Varios 6 intake guard, lid removed
Gluable frag plug holder render

Honeycomb Frag Rack

Rev. 33

The single longest-running design on file — leg geometry alone has 30-plus saved revisions, chasing print reliability one draft angle at a time.

JBJ Nano 24 Filter Box

v2 → v8

Wall thickness moved from 4mm to 5mm across its revisions after early prints came out too fragile to install one-handed.

Varios 6 Intake Guard

v2 → v18

An insert-and-shell guard that kept getting refit as more tail widths and flow rates turned up in the wild.

Gluable Frag Plug Holder

v2

A rack that takes a bead of glue instead of a friction fit, so plugs don't walk loose in shipping.

Also on the bench
  • No-Bubbles top cover (Ecotech MP pumps)
  • Auto top-off controller enclosure
  • Grub screw strainer
  • Plastic-scrap shredder hopper
Shelved concepts

Not everything shipped. A Reefi Duo Extreme mount and a mangrove-planter mount exist as single saved files with no revision history — ideas that didn't get past the first print.

By The Numbers

What actually moved

Pulled from order history through September 2023 — unit counts only, no customer data.

1k+Unique orders fulfilled
15+Countries shipped to — mostly US, UK, Canada, Australia, and Germany
#1Best sellers: Radion XR30 and XR15 shadesby units sold
v33Deepest revision on file — the honeycomb rack leg
The Post-Mortem

What the versions taught me

Six lessons, each one tied to something that's still sitting in the file archive.

1

Draft angles save prints

The honeycomb rack's legs didn't get a 2° draft until version 8 — and kept being refined for 25 more versions after that. Small geometry changes, not full redesigns, are usually what fixes a stubborn part.

2

Fit is a moving target

The Varios 6 Intake Guard went through insert-and-shell revisions from v2 all the way to v18. "Compatible with" one fixture still means fitting a range of real-world tolerances.

3

Wall thickness is a tuning knob

The JBJ filter box moved from 4mm to 5mm walls between versions — a direct, on-file example of trading print time for durability once a thinner wall proved too fragile.

4

One printer isn't enough

The G-code backups are prefixed by machine — different printers taking on different parts of the catalog as the farm grew. Throughput became its own design constraint.

5

Scrap has a second life

A shredder hopper exists in the archive, built to reclaim failed prints and purge waste rather than throw it out — a small sustainability loop built into the shop itself.

6

Selling the file already worked

Digital downloads — no printed part, no shipping, just the file — were already a meaningful share of orders. That's most of the reason these designs are heading to file-sharing sites next.

What's Next

The store is closed. The designs aren't.

The storefront is closed, but you can still print these yourself. Each design is being made available on Cults3D, Printables, and Thingiverse — some as free downloads, others as paid files, priced wherever they're hosted.

Links coming soon